Hazemag 1300 TPH Stationary Primary Crushing Plant ID: 1390432

Hazemag Stationary Primary Crushing Plant

• Make: Hazemag
• Condition: Never Used, Company Packed
• Crusher: HPI 2530
• Material : Concrete, Reinforced Concrete, Construction Demolition Waste, Limestone
• Feed Size (CDW): 0 – 1100 x 800 x 600 mm with 30% <60 mm
• Total Plant Capacity : 1300 TPH
• Primary Crusher Capacity : 1000 TPH
• Plant Product Size : <60 mm (95%)
• Bulk Weight CDW : 1,200 – 1,600 kg/m³
• Moisture Content CDW : Max 5%
• Operation : 20 hrs. x 7 days
• Ambient Temperature : 5-55°C
• Dust Collection Volume : 60,000 m³
  
  View Spec Sheet Below
  
  
• Technical Description:
  
  
  • Feed Hopper:
    • Feed Material : CDW / Concrete / RCC
    • Capacity : 150m³
    • The Hopper is a Steel Structure, designed for Feeding with an Off-Load Truck
      
      
  • Sonar Level Control:
    • An Ultra-Sonic Level Detector monitors a minimum level of material in order to protect the Apron Feeder against the direct impact of the feed material.
      
      
  • Apron Feeder: (Type PBRK 25/200–D7)
    • Design : Tractor Chain Type D7
    • Centre Distance: 20,000mm
    • Width : 2,550mm
    • Inclination : 23° Degrees
    • The Apron Feeder is made up of a base frame with skirt boards and a drive unit. The Drive Unit consists of a Tractor Chain with Power Transmission with a Planetary Gear Reducer and Coupling. The Speed is Controlled by Frequency Converter.
    • Skirting of Apron Feeder
    • Spillage Conveyor for Apron Feeder
      
      
  • Double Deck Eccentric Shaft Screen (Type 2700/5000)
    • Screen Width : 2,700mm
    • Screen Length : 5,000mm
    • Sizing:
      • Upper Deck : 60mm 
      • Lower Deck : 10mm
    • Skirting of Double Deck Screen
    • Chute for Fine Fraction Passing the Double Deck Vibrating Screen
    • Chute for Intermediate Fraction
      
      
  • Belt Conveyor Type : 2000/7000 (For Sand Transport)
    • Belt Width : 2,000mm
    • C-C Spacing: Approx. 7,000mm
    • The Belt Conveyor can be operated reversible in both directions.
      
      
  • Stockpile Belt Conveyor Type: 650/25000 (for Sand Transport)
    • Belt Width: 650mm
    • C-C Spacing: Approx. 25,000mm
    • This Stockpile Belt Conveyor for Sand Transport Discharges the Sand to the Stockpile.
      
      
  • Crusher Inlet Hood/Chain Curtain/Water Sprinkling System:
    • The Crusher Inlet hood is Welded Steel Plate Design. The Chain Curtain is connected to the Crusher Inlet Hood. The Water Sprinkling System is used for Dust Suppression.
      
      
  • Crane:
    • This Crane consists of a Crane Beam and an Electric Hoisting Unit.
    • Crane Capacity: 2,000 Kg
      
      
  • Impact Crusher (Type AP-PH 2530/GSK)
    • Crusher Design: Single Rotor Impact Crusher
    • Rotor Design: GSK Rotor, Designed for Recyling
    • Rotor Diameter: 2,500mm
    • Rotor Width: 3,000mm
    • Gap Setting System: Front & Rear Apron : Hydraulically
    • V-Belt Drive System, Incl. transmission
      • LV Motor:
      • Power Output: 800kW
      • Voltage: 400 Volt
      • Frequency : 50 Hz
      • Motor Specially for Crusher Drive with Amplified Bearings and Suitable for Heavy Starting.
        
        
  • Crusher Discharge Chute:
    • The Crusher Discharge Chute Underneath the Crusher is Connected to the Discharge Vibrating Feeder. Its Comprised of a Rugged Steel Plate Design.
      
      
  • Primary Vibrating Feeder (Type 2.7/5.0):
    • The Primary Vibrating Feeder is Mounted Underneath the Crusher Discharge Chute and ensuree a constant discharge to the Connected Secondary Vibrating Feeder.
      
      
  • Secondary Vibrating Feeder (Type 2.7/5.0):
    • The Secondary Vibrating Feeder is mounted underneath the Crusher Discharge Chute in Connecting to the primary Vibrating Feeder and ensures a constant discharge to the connected belt conveyor. In addition the discharge side of the Vibrating Feeder is antimagnetic in order to install the First over Belt Magnet at this position.
      
      
  • First Over Belt – Magnet (Type 240/280):
    • Magnet Width: 2,400mm
    • C-C Spacing: Approx. 2,800mm
    • This Over Belt Magnet consists of a Fixed Magnet with a Revolving Belt Conveyor with Vulcanized Cross-Bars. The Belt Drive is driven by means of a Hollow Shaft Geared Motor.
      
      
  • Air Pulse Filter System for Crushing Unit:
    • Air Volume : 60,000 m³/h
    • Operation : Suction
    • Set of Accessories for Air Pulse Filter including;
      • Compressor
      • Hoods, Fitting and Adapting Pieces
      • Regulating and Manual Valves
      • Ventilator
      • Piping
        
        
  • Second Over Belt – Magnet (Type 95/120):
    • Magnet Width : 950mm
    • C-C Spacing: Approx. 1,200mm
    • The Over Belt Magnet consists of a Fixed Magnet, with a Revolving Belt Conveyor with Vulcanized Cross-Bars. The Belt Drive is driven by means of Hollow Shaft Geared Motor.
      
      
  • Stockpile Belt Conveyor (Over Tunnel) Type: 1400/69000:
    • Belt Width: 1400mm
    • C-C Spacing: Approx. 69,000mm
    • This Stockpile Belt Conveyor Handling the Throughput from Impactor and Oversize from Screen to the Main Stock Pile
      
      
  • Electrical Equipment:
    • The Electrical Equipment Comprises All Necessary Equipment to Run the Entire Plant includes:
      • Process Control system (PLC) with operator station including:
        • I/O system, process controller, software, Computer-Hardware, Network –Equipment.
        • MV Switchgear including DC Power supply
        • Transformer for LV system
        • MV Liquid starters for MV Crusher Motor.
        • MCC (Motor Control Cabinet) for all LV Motor, Including: Frequency converters, Contactors, Fuses, Main Switch, Illumination.
        • LV Cabinet for Compensation
        • Uninterruptable Power Supply (UPS)
        • Sensor for Field Devices
        • Digital Field Devices, Including: Control Devices, warning Devices, Safety Devices.
        • Safety Key System for Crusher
        • Illumination
          
          
• Location: UAE

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