Hazemag Stationary Primary Crushing Plant

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Hazemag 1300 TPH Stationary Primary Crushing Plant ID: 1390432

Make: Hazemag
Condition: Never Used, Company Packed
Crusher: HPI 2530
Material : Concrete, Reinforced Concrete, Construction Demolition Waste, Limestone
Feed Size (CDW): 0 – 1100 x 800 x 600 mm with 30% <60 mm
Total Plant Capacity : 1300 TPH
Primary Crusher Capacity : 1000 TPH
Plant Product Size : <60 mm (95%)
Bulk Weight CDW : 1,200 – 1,600 kg/m³
Moisture Content CDW : Max 5%
Operation : 20 hrs. x 7 days
Ambient Temperature : 5-55°C
Dust Collection Volume : 60,000 m³

View Spec Sheet Below
Technical Description:
- Feed Hopper:
  - Feed Material : CDW / Concrete / RCC
  - Capacity : 150m³
  - The Hopper is a Steel Structure, designed for Feeding with an Off-Load Truck
- Sonar Level Control:
  - An Ultra-Sonic Level Detector monitors a minimum level of material in order to protect the Apron Feeder against the direct impact of the feed material.
- Apron Feeder: (Type PBRK 25/200–D7)
  - Design : Tractor Chain Type D7
  - Centre Distance: 20,000mm
  - Width : 2,550mm
  - Inclination : 23° Degrees
  - The Apron Feeder is made up of a base frame with skirt boards and a drive unit. The Drive Unit consists of a Tractor Chain with Power Transmission with a Planetary Gear Reducer and Coupling. The Speed is Controlled by Frequency Converter.
  - Skirting of Apron Feeder
  - Spillage Conveyor for Apron Feeder
- Double Deck Eccentric Shaft Screen (Type 2700/5000)
  - Screen Width : 2,700mm
  - Screen Length : 5,000mm
  - Sizing:
    - Upper Deck : 60mm
    - Lower Deck : 10mm
  - Skirting of Double Deck Screen
  - Chute for Fine Fraction Passing the Double Deck Vibrating Screen
  - Chute for Intermediate Fraction
- Belt Conveyor Type : 2000/7000 (For Sand Transport)
  - Belt Width : 2,000mm
  - C-C Spacing: Approx. 7,000mm
  - The Belt Conveyor can be operated reversible in both directions.
- Stockpile Belt Conveyor Type: 650/25000 (for Sand Transport)
  - Belt Width: 650mm
  - C-C Spacing: Approx. 25,000mm
  - This Stockpile Belt Conveyor for Sand Transport Discharges the Sand to the Stockpile.
- Crusher Inlet Hood/Chain Curtain/Water Sprinkling System:
  - The Crusher Inlet hood is Welded Steel Plate Design. The Chain Curtain is connected to the Crusher Inlet Hood. The Water Sprinkling System is used for Dust Suppression.
- Crane:
  - This Crane consists of a Crane Beam and an Electric Hoisting Unit.
  - Crane Capacity: 2,000 Kg
- Impact Crusher (Type AP-PH 2530/GSK)
  - Crusher Design: Single Rotor Impact Crusher
  - Rotor Design: GSK Rotor, Designed for Recyling
  - Rotor Diameter: 2,500mm
  - Rotor Width: 3,000mm
  - Gap Setting System: Front & Rear Apron : Hydraulically
  - V-Belt Drive System, Incl. transmission
    - LV Motor:
    - Power Output: 800kW
    - Voltage: 400 Volt
    - Frequency : 50 Hz
    - Motor Specially for Crusher Drive with Amplified Bearings and Suitable for Heavy Starting.
- Crusher Discharge Chute:
  - The Crusher Discharge Chute Underneath the Crusher is Connected to the Discharge Vibrating Feeder. Its Comprised of a Rugged Steel Plate Design.
- Primary Vibrating Feeder (Type 2.7/5.0):
  - The Primary Vibrating Feeder is Mounted Underneath the Crusher Discharge Chute and ensuree a constant discharge to the Connected Secondary Vibrating Feeder.
- Secondary Vibrating Feeder (Type 2.7/5.0):
  - The Secondary Vibrating Feeder is mounted underneath the Crusher Discharge Chute in Connecting to the primary Vibrating Feeder and ensures a constant discharge to the connected belt conveyor. In addition the discharge side of the Vibrating Feeder is antimagnetic in order to install the First over Belt Magnet at this position.
- First Over Belt – Magnet (Type 240/280):
  - Magnet Width: 2,400mm
  - C-C Spacing: Approx. 2,800mm
  - This Over Belt Magnet consists of a Fixed Magnet with a Revolving Belt Conveyor with Vulcanized Cross-Bars. The Belt Drive is driven by means of a Hollow Shaft Geared Motor.
- Air Pulse Filter System for Crushing Unit:
  - Air Volume : 60,000 m³/h
  - Operation : Suction
  - Set of Accessories for Air Pulse Filter including;
    - Compressor
    - Hoods, Fitting and Adapting Pieces
    - Regulating and Manual Valves
    - Ventilator
    - Piping
- Second Over Belt – Magnet (Type 95/120):
  - Magnet Width : 950mm
  - C-C Spacing: Approx. 1,200mm
  - The Over Belt Magnet consists of a Fixed Magnet, with a Revolving Belt Conveyor with Vulcanized Cross-Bars. The Belt Drive is driven by means of Hollow Shaft Geared Motor.
- Stockpile Belt Conveyor (Over Tunnel) Type: 1400/69000:
  - Belt Width: 1400mm
  - C-C Spacing: Approx. 69,000mm
  - This Stockpile Belt Conveyor Handling the Throughput from Impactor and Oversize from Screen to the Main Stock Pile
- Electrical Equipment:
  - The Electrical Equipment Comprises All Necessary Equipment to Run the Entire Plant includes:
    - Process Control system (PLC) with operator station including:
      - I/O system, process controller, software, Computer-Hardware, Network –Equipment.
      - MV Switchgear including DC Power supply
      - Transformer for LV system
      - MV Liquid starters for MV Crusher Motor.
      - MCC (Motor Control Cabinet) for all LV Motor, Including: Frequency converters, Contactors, Fuses, Main Switch, Illumination.
      - LV Cabinet for Compensation
      - Uninterruptable Power Supply (UPS)
      - Sensor for Field Devices
      - Digital Field Devices, Including: Control Devices, warning Devices, Safety Devices.
      - Safety Key System for Crusher
      - Illumination
Location: UAE